FTTH Wire Production Line – State-of-the-art Manufacturing System

Have you realized that modern fiber optic cabling setups can operate at rates of up to 190 m per minute? This incredible efficiency stems from innovative fabrication techniques engineered for swift production.

These configurations are built to process multiple wire variants, such as connection cables and compact buffered wires. Their space-saving construction, commonly less than twenty-six meters, makes them ideal for modern facilities.

Seamless coupling with automated manufacturing systems guarantees smooth functioning. Via MES/ERP connectivity, these Fiber coloring machine assembly lines offer peerless exactness and performance. Thus, they are preferred for businesses seeking to lead in the fiber network field.

Introduction to FTTH Cable Production Line

Streamlined production systems are key to meeting the growing need for reliable connectivity. Such mechanisms are designed to create premium fiber optic cables that drive today’s connectivity grids. By leveraging modern innovations, they ensure precision and swiftness in all phases of the production.

What is an FTTH Cable Production Line?

An FTTH production line constitutes a consolidated process for fabricating home fiber drop cables. These cables consist of bare fibers secured with steel or FRP, combined with shielding casings. The result is a durable and efficient solution for fast digital connectivity.

It supports multiple compounds, such as PVC, LSZH, and PE resins. This versatility confirms it satisfies assorted sector requirements. Additionally, the quad-head fiber payout mechanism delivers accurate strain regulation, maintaining accuracy within ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our system distinguishes itself for its exactness and productivity. Below are the advantages:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Works with LSZH, PVC, and PE covering substances for adaptable uses
• Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.

Core Attributes of Our FTTH Cable Fabrication Line

State-of-the-art fabrication lines are revolutionizing the way fiber wires are made. Our advanced equipment combines accuracy, productivity, and innovative solutions to deliver premium performance. Here are the key characteristics establishing our system’s industry-leading status.

Exact Extrusion Unit with Fine-tuning Head

Fundamental to our operation is a specialized 50mm extruder engineered for exact substance allocation. It secures steady standards across every fiber cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE polymers.

Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.

Automated Fiber Dispensing with Strain Management

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.

Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.

Self-Operating Rewinding and Material Acquisition Mechanism

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.

Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.

State-of-the-art Technology Powering the Production Process

Trailblazing technology is transforming the fabrication of optical fibers. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.

Worldwide Industrial PC and PLC Integration System

Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.

Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

Outstanding Durability and Dependability Using Renowned Parts

The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.

Steel-reinforced wiring combined with sophisticated Fibers in stainless steel tube management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.

MES/ERP Connectivity Integration

This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.

Aspect	Advantage
FiberCAN PLC Setup	Accurate control and immediate supervision
35KW/h Power Consumption	Low-cost energy performance
Nine-meter Cable Storage	Uninterrupted processing
OMRON Controllers	Reliable and exact performance
ERP System Compatibility	Instantaneous monitoring

Applications of FTTH Cable Production Line

Modern fabrication systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.

Fabricating FTTH Drop Cables

Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.

Important elements consist of:

• Combined FRP and diminutive steel wire payout to enhance strength
• Portable die backing for rapid setup modifications
• Suitability for indoor and outdoor use

Fabricating Compact Buffered and Free Tube Cables

This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.

Adaptable Manufacturing for Different Cable Varieties

Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.

Benefits of Using Our FTTH Cable Production Line

Adopting modern fabrication technologies brings significant advantages to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.

Boosted Performance and Output

It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, enabling companies to satisfy rising requirements while preserving excellence. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.

Cost-Effective Fiber Optic Installation

Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Smooth and Reliable Cable Surface

Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Characteristic	Benefit
Rapid Throughput	Increased operational efficiency
Low Energy Requirement	Reduced operational expenses
Minimal Signal Loss	Superior performance
Optimal Operator Work Level	Enhanced operator comfort

Conclusion

Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.

Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.